About Air Compressor AEM Piston Rings
Air compressor AEM piston rings are designed to provide effective sealing and durability for air compressors. They are usually made from a combination of elastomers and metals. Elastomers help create a tight seal, while metal components provide strength and stability. They help prevent air or gas leakage between the piston and cylinder wall, ensuring efficient operation and optimal performance of the compressor.
Special Features
Air compressor AEM piston rings have some unique functions and characteristics. Here are a few aspects worth noting:
■ Material Selection: AEM piston rings are typically made from high-quality materials such as cast iron, steel, or other high-grade alloys. These materials offer exceptional durability, abrasion resistance and high temperature stability, ensuring reliable performance under demanding operating conditions.
■ PRECISE ENGINEERING: AEM piston rings are precision engineered for optimal sealing and performance. They undergo a rigorous manufacturing process to ensure dimensional accuracy, correct fit, and consistent compression sealing throughout the operating cycle.
■ Advanced Ring Design: AEM piston rings often incorporate advanced design features to increase their efficiency. This can include specialized profiles, coatings or surface treatments to improve sealing efficiency, reduce friction and minimize fuel consumption.
■ Enhanced heat dissipation: The air compressor will generate a lot of heat during operation, which will affect the performance and life of the piston rings. AEM piston rings are designed to efficiently dissipate heat, helping to maintain proper ring-to-cylinder clearance and prevent problems related to overheating.
■ OIL CONTROL: AEM piston rings feature oil control to manage lubrication and prevent excessive oil consumption. These features may include precision grooves, microstructures or specialized coatings to optimize oil distribution and retention, ensuring efficient lubrication without compromising sealing function.
■ Durability and Reliability: AEM piston rings are engineered for long life and reliable operation. They are designed to withstand the high pressures, temperature differences and harsh operating conditions commonly found in air compressors.
Other Applications
In addition to air compressors, AEM piston rings can be used in other applications. Here are some common application areas:
In addition to air compressors, AEM piston rings can be used in other applications. Here are some common application areas:
1. Internal combustion engine: AEM piston rings play key sealing and lubrication functions in internal combustion engines. Whether it is automobile engines, motorcycle engines, or internal combustion engines such as ships and aircraft, AEM piston rings are widely used. They ensure the cylinder’s pressure seal while reducing friction and maintaining proper lubrication.
2. Compressed air system: In addition to air compressors, AEM piston rings can also be used in other types of compressed air systems, such as air compressors, air dryers, etc. They serve to seal cylinders and control pressure in these systems.
3. Industrial pumps: AEM piston rings are used in various types of industrial pumps, such as centrifugal pumps, plunger pumps, positive displacement pumps, etc. They provide sealing properties, ensuring efficient operation of the pump and proper flow of fluids.
4. Hydraulic system: In hydraulic systems, AEM piston rings can be used in equipment such as hydraulic cylinders and hydraulic motors to provide sealing performance and friction control to ensure the normal operation of the hydraulic system.
5. Compressors and vacuum pumps: AEM piston rings can also be used in compressors and vacuum pumps. They provide sealing properties, ensure efficient operation of compressors and vacuum pumps, and prevent leaks and energy loss.
Overall, AEM piston rings are used in a wide range of applications including internal combustion engines, compressed air systems, industrial pumps, hydraulic systems, and compressors and vacuum pumps. Their special design and performance characteristics make them critical sealing elements in these applications.
Process Flow
Raw material test → Prescribe → Mixing Material → Cutting Material → First Cure → First Part Inspection → Casual Inspection→ Burr Dealing → Eye Inspection → IPQC → Washing or Grinding → Post Cure → FQC → Packing
Packing And Delivery
Packing: PE bag inside, Carton outside.
Carton size: 46cm*34cm*34cm,40cm*34cn*34cm 51cm*34cm*34cm, 29cm*23cm*19cm.
Delivery: Large quantity by ship, small quantity by air or express.
Physical property information
| Physical Properties | Rating | Test Method |
| Mooney Viscosity (ML 1+4, 100°C) | 18 to 34 MU | ASTM D1646 |
| Hardness | Rating | Test Method |
| Shore Hardness 1 (Shore A, 1 second, 6.00 mm) | 79 | ASTM D2240 |
| Elastomer | Rating | Test Method |
| Tensile stress (100% strain) | 7.00 MPa | ASTM D412 |
| Tensile stress (break) | 11.5 MPa | ISO 37 |
| Elongation (at break) | 270 % | ASTM D412 |
| Aging | Rating | Test Method |
| 100°C, 168 hr | 7.0 % | ASTM D573 |
FAQ
Q: What is the role of AEM piston ring in air compressors?
A: The main function of AEM piston rings in air compressors is to seal the cylinder and prevent the compressed gas from mixing with lubricating oil. They ensure the high-pressure sealing performance of the cylinder, prevent gas leakage, and keep the compressor working efficiently.
Q: What is the difference between AEM piston rings and ordinary piston rings?
A: AEM piston rings have higher wear resistance, high temperature resistance and pressure sealing performance than ordinary piston rings. They are usually manufactured from high-temperature alloy materials and have special designs and surface treatments to provide better performance and reliability.
Q: How do AEM piston rings ensure compressor efficiency?
A: AEM piston rings increase compressor efficiency by providing high-pressure sealing performance and reducing friction. They effectively prevent gas leakage, reduce energy loss, and reduce friction with the cylinder wall through special coatings or treatments to improve the working efficiency of the compressor.
Q: Do AEM piston rings require regular maintenance?
A: Yes, AEM piston rings require regular maintenance and upkeep. This includes regularly checking the piston rings for wear and sealing performance and replacing them as necessary. At the same time, maintaining the normal operation of the compressor’s lubrication system is also an important maintenance measure.
Q: Are AEM piston rings suitable for all models of air compressors?
A: AEM piston rings are usually designed and manufactured according to different compressor models and specifications. Therefore, suitability may vary by compressor model. When selecting piston rings, make sure you choose a specification and size that is compatible with your compressor.
Q: How long is the sample delivery time?
A: For existing samples, it will take about 2 days. They are free. If you want your own design, it will take 3-7 days, depending on whether your design needs a new printing screen, etc.
Q: What is your standard packaging?
A: All goods will be packed in cartons and loaded on pallets. Special packaging methods can be used when needed. We have a wide range of rubber compounds approved by UL, FDA, KTW, W270, WRAS, ACS, AS4020, EN681, EN549, RoHS and REACH.
